Production Management
Plan, allocate, execute, reconcile
Production planning in pharma has to respect stock status, batch size rules, equipment availability and the campaign sequence. DeepPharmaERP connects the plan to the material allocated against it and to the batch record that executes it, so a shortage is visible while there is still time to act.
What Production Management covers
Masters
- Product and packing bill of material with approval and version control
- Stage definitions per product type, with stage-to-process mapping
- Process-wise equipment mapping and pack size definitions
- Master formula record generated from the approved BOM
Planning and allocation
- Production plan with stock allocation and shortage explosion
- Material requisition and excess material indent against a specific batch
- Batch size calculation record with scaling from the master formula
- Capacity utilisation against the plan, by line and by stage
Execution and output
- Stage-wise yield calculation with limits that raise a deviation automatically
- Stage-wise equipment usage feeding the equipment log
- Process status labels for in-process material
- WIP stock, daily production report, batch-wise yield statement
- BSR transfer and batch release into finished goods
What the system notices for you
Suggestions only. Nothing here signs, approves or dispositions anything — a qualified person decides and the audit trail records who. Every model shows the data behind its suggestion, and every feature can be switched off per site.
Yield variance explanation
Correlates a low-yield batch against equipment, operator, environment and raw material lot to propose the likely contributors.
Schedule optimisation
Sequences campaigns to minimise changeover and cleaning time while respecting cross-contamination rules.
Shortage prediction
Flags which planned batches will fail on material before the plan is frozen.
Equipment this module connects to
Read-only by default, validated as part of the system, and buffered locally so a network drop never loses a reading.
| Line and process equipment | Stage start, stop and status pulled from the line rather than typed in. |
| Environmental monitoring | Room differential pressure, temperature and humidity bound to the batch stage. |
Production Management — common questions
Does the production plan check stock before it is released?
Yes. Planning explodes the requirement against available and allocated stock and lists shortages by material, with lead times, so a shortage is visible while there is still time to order.
How is stage-wise yield handled?
Each stage records theoretical against actual output. When yield falls outside the defined limit, a deviation is raised automatically and carried into the quality management module rather than left to be noticed at review.
Works with
Every module shares one database, so nothing below is an integration — it is the same record seen from a different desk.
eBMR — Electronic Batch Record
The batch record that cannot be back-dated, skipped or signed by the wrong person
Read more QCQuality Control — LIMS
Specifications, methods, worksheets, results and the certificate at the end
Read more QAQuality Assurance — QMS
Deviation, change, CAPA, complaint, audit and training in one system
Read more COCosting
What the batch actually cost, not what the standard said
Read moreSee it on your own floor.
Two hours with your production and QA leads. We walk one product end to end and show you where it lands in the system — then you decide whether a gap study is worth it.